My boot popper solution

My boot popper solution was created by Hammy

Posted 8 years 7 months ago #167759
I've been wanting to fit an electric boot release for ages. I've seen the ones on ebay, but they are rather bulky, so, me being a simple guy, of simple means wanted a simple solution.

I like coming up with my own solutions. :)

First off, I wanted to use whatever is there...so I am using the heated rear window switch - that has the relay already and I kept the 25amp fuse in place. I decided also to utilise the HRW plug in the parcel shelf and took an earth from the handbrake switch.

Fed this up and around and through the boot direct to the lock.

Now for something different. I used my own solenoid - it's a push solenoid, is tiny and has 2.5n of push force when energised with 10mm of travel. There is enough spring force in the latch to push it back when non-energised. I fitted an in-line mini blade fuse on the positive side with a 3amp fuse.

This is hard to photograph... I didn't take any whilst doing it as my back is breaking - it's a flaming awkward place to work on that boot lock - I did climb into the boot once or twice, but this really made matters worse, not being as flexible as I used to be an all :)

The only thing I have left to do at some point is to modify the heated rear window switch to make it momentary...oh and cable tie a couple of cables... have left them loose so you can see them.

From the outside, apart from those to black and red wires, it looks bog standard


A bit closer...and still bog standard looking..


...a look at the lock and it still looks bog standard, but you can just see in on the righ, in the openingt a little device...


...and this is the best picture I can get.... you can see the solenoid, it fits in the space perfectly. It's bonded in. The plunger I changed for a one with a fole in the end - through this I put a bolt and that bolt sits up against the locking mechanism ready to push it. There are two strips of plastic on the inside of the frame to prevent the bolt twisting left or right. Simple job and only cost me £9 :)


The key still operates as usual as the solenoid is not energised.

Well, that's my solution...
by Hammy
The following user(s) said Thank You: Leigh Ping, cairnsys

Please Log in or Create an account to join the conversation.

Replied by cairnsys on topic My boot popper solution

Posted 8 years 7 months ago #167760
An excellent job. Well done! :broon: :broon: :broon: :broon: :broon:

Robin ;)

The following user(s) said Thank You: Hammy

Please Log in or Create an account to join the conversation.

Replied by talkingcars on topic My boot popper solution

Posted 8 years 7 months ago #167761
Nice one, got a link to the solenoid?


Home to black Alfa Romeo 159 3.2 V6 Q4 ,green MGF VVC and red MG Maestro T16.

MG - the friendly marque.

Please Log in or Create an account to join the conversation.

Replied by mgtfbluestreak on topic My boot popper solution

Posted 8 years 7 months ago #167762

Please Log in or Create an account to join the conversation.

Replied by mgtftone on topic My boot popper solution

Posted 8 years 7 months ago #167775
A great job, neat and inexpensive. :broon:

Well done :clap: :clap: :clap:



Tony.

Please Log in or Create an account to join the conversation.

Replied by Leigh Ping on topic My boot popper solution

Posted 8 years 7 months ago #167778
Well worth a click on the thankyou button. Great post! Cheers. :broon:

Please Log in or Create an account to join the conversation.

Replied by Hammy on topic My boot popper solution

Posted 8 years 7 months ago #167780
Thankyou everyone :)

I bought a load of solenoids last year for a totally unrelated job and had plenty spare... verious ones, push, pull, push/pull. I'll find the receipt and get the exact part number for the one I used and post up :)
by Hammy
The following user(s) said Thank You: talkingcars, Leigh Ping, cairnsys, sworkscooper

Please Log in or Create an account to join the conversation.

Replied by talkingcars on topic My boot popper solution

Posted 8 years 7 months ago #168097
Today I fitted a remote boot release using a boot solenoid and boot lock cable from a ZR, switch from a saab cab, so old cable and a brand new inline fuse holder from Halfords, total cost £3.00 for the inline fuse holder (and the hidden external remote switch when I buy it).

[IMG


Not as need as above but it will be getting a cover.

[IMG


Home to black Alfa Romeo 159 3.2 V6 Q4 ,green MGF VVC and red MG Maestro T16.

MG - the friendly marque.

Last Edit:8 years 7 months ago by talkingcars
Last edit: 8 years 7 months ago by talkingcars.
The following user(s) said Thank You: Hammy

Please Log in or Create an account to join the conversation.

Replied by sworkscooper on topic My boot popper solution

Posted 8 years 7 months ago #168106
Looks good , well done.
The following user(s) said Thank You: talkingcars

Please Log in or Create an account to join the conversation.

Replied by Hammy on topic My boot popper solution

Posted 8 years 7 months ago #168126

talkingcars wrote: Today I fitted a remote boot release using a boot solenoid and boot lock cable from a ZR, switch from a saab cab, so old cable and a brand new inline fuse holder from Halfords, total cost £3.00 for the inline fuse holder (and the hidden external remote switch when I buy it).



Not as need as above but it will be getting a cover.

[IMG

Excellent, good work SIr...nice to see someone re-using parts and it does it's job. Hidden external button/switch... hmm, now interested in this....will it work without ignition on?
by Hammy

Please Log in or Create an account to join the conversation.

Replied by talkingcars on topic My boot popper solution

Posted 8 years 7 months ago #168164

Hammy wrote: Excellent, good work SIr...nice to see someone re-using parts and it does it's job. Hidden external button/switch... hmm, now interested in this....will it work without ignition on?


Cheers, yes it works without the ignition being on.


Home to black Alfa Romeo 159 3.2 V6 Q4 ,green MGF VVC and red MG Maestro T16.

MG - the friendly marque.

Please Log in or Create an account to join the conversation.

Replied by SundanceUK on topic My boot popper solution

Posted 8 years 6 months ago #168536
Awesome solutions for this gents, most inspiring....I have a selection of heavy duty solenoid coils and plungers taken from old locking safety switches that we use on machine tools at work. When we replace one, I gets the solenoid. They are all 24v though, but should pull in with 12v too. So may look at fitting one and see if it works
I did buy the e-bay kit, but it does look a bit bulky and sticky outey!
Hammy, loving your idea mate, so may try something along the same lines.

Sundance

Please Log in or Create an account to join the conversation.

Time to create page: 0.531 seconds