Timing belt in right position?
had a lot of work the last six weeks on our MGTF 135. First of all she lost coolant, changed a coolant hose. When bleeding the coolant system the thermostat fell apart and lost even more coolant. I decided to do the full job and changed the leaking head gasket incl. shim, skimmed the head, changed the rest of coolant hoses, new thermostat, new bolts, oil rail, water pump, timing belt...stop.
The timing belt was a real nightmare to fit. First of all I mounted the auto tensioner and tried to fit the belt - no chance. According to the relevant video I tried to fit the belt first to the wheels and to mount the tensioner second - didn't work also. At this opportunity I nearly ruined the thread with the original bolt. Had to rethread it and used a piece of threaded bar which I screwed in the head and put the tensioner on, held by a self-locking nut.
I ended up by removing the crankshaft and the camshaft locking tools, after that I managed to retch the belt (by turning the crankshaft) over the water pump. Suddenly it fitted!
BUT: when turning the crankshaft a few times and double-checked the markings, I found the timing belt one tooth wrong! Same procedure again!! At the end of this long day the timing belt seemed still to be one tooth wrong. Had no idea how to manage it better.
Took some more days to put all parts together (exhaust, alternator, starter), today was the day of the days: charged the battery, filled oil + coolant and: she lives again! No warning lights, all connections seem to be o.k.
I'm still worried

Thank you all for your opinions! And: I'll never, never touch a timing belt any more
Regards from Germany
Christof
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- David Aiketgate
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Replied by David Aiketgate on topic Timing belt in right position?
Posted 10 years 11 months ago #161572I don't think you can cause mechanical damage with just one tooth out, but it really needs sorting asap.
David
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- Rich in Vancouver
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Posted 10 years 11 months ago #161573I have had luck by placing the belt on the very edge of the cam wheels and water pump. I put on the tensioner as loose as possible then push the belt over the edge, then gradually work the belt fully on over all of the wheels, then tightening the adjuster bolt.
I don't always get the timing right first try but you do have to keep at it as assembling with the timing out is really a waste of time. It will come out correct with persistence.
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- mgtfbluestreak
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Posted 10 years 11 months ago #161574Please Log in or Create an account to join the conversation.
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The engine seems to work o.k, if I will get any doubt I'll have to bring her to the mechanic who fitted the timing belt/tensioner/waterpump four years ago and let him have a look. As I swore: I'll never touch a timing belt any more! Everything else was do-able, but this job -
Regards
Christof
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- Rich in Vancouver
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Replied by Rich in Vancouver on topic Timing belt in right position?
Posted 10 years 11 months ago #161577Of course if it's out you can just say "Fix it then!"
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She still had lost coolant, so I asked him to fit the new bolt, check the timing belt and search for the coolant leak.
Today in the morning he called back and told me that he flooded his garage when getting pressure on the expansion tank. He tightened the hose clamps all around and tried again, found coolant loss from the head gasket
OMG.
He doesn't want to take the head down. He never heard of the MLS-gasket. He seems to be as helpless as I feel.
Tomorrow I will take her home. I'll put her in the carport. Than, maybe, I'll have to take the head down again. Can it be helpful to use an older style head gasket? Shall I first try to tighten the new bolts? Can I re-use the bolts? What would you try?
WTF. 10 weeks of work and hope now, and the summer is gone.
Thank you for all suggestions.
Christof
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- David Aiketgate
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Replied by David Aiketgate on topic Timing belt in right position?
Posted 10 years 10 months ago #161978The use of this gasket is recommended as long as the cylinder liners are proud of the block. ie the top of the liners is just above the block surface.
If they have dropped it is recommended to fit a Payen elastomer gasket.(Original type.)
The head bolts can be re-used as long as they are within the spec. length. ie they have not stretched too far. I can't recall the measurement off hand.
David
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- adamelphick
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Posted 10 years 10 months ago #161980Please Log in or Create an account to join the conversation.
- mgtfbluestreak
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Posted 10 years 10 months ago #162000Please Log in or Create an account to join the conversation.
- Rich in Vancouver
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Posted 10 years 10 months ago #162006Please Log in or Create an account to join the conversation.
