Engine access mod ?
- Notanumber
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2003 TF 135 sunstorm
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Unless of course you intend to reinforce it.
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- Notanumber
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The reenforcing behind the heater / radio offers the greatest stiffening & it’s the part that’s the most problematic to retrofit & it’s the bit that I balked at when fitting the kit to my f. Cutting a chunk out of the boot space / engine bay bulkhead would be a kin to removing all the VHS upgrades all together & having the anti toll bars replaced with string.
I think the inconvenience is the more attractive option.
Keep us posted if you decide to get the hacksaw out.
M
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- Notanumber
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Speculatively:
The area between the rear of the current engine access panel and the front lip of the boot lid would be cut out carefully at the sides. A lip would be made up and attached for either side of the bodywork following the contours so the cut section could be dropped back into position. (Say made out of 5mm thick bar, 4cm wide). This would be fitted with captive nuts and the removeable panel drilled to allow it to be bolted through. The only externally visible parts of the cuts would be covered by the existing brightwork trim so the dummy Allen headed bolts would be replaced by functional retainers.
An L section length of metalwork would be fabricated as a reinforcement between the vertical bulkhead and the front edge of the engine access panel aperture .
The existing cross brace bars ( on a TF) that run between the rear edge of the engine access panel aperture and the under boot area would no longer be relevant and this would instead be replaced by a more substantial pair of bracing arms that would attach to the front edge of the engine access panel aperture and at the back would reuse the rear anchorage points of the old brace bars. These should be significantly thicker that the old bars as they are now spanning a larger distance. Lastly the rear edge of the existing engine access panel would be permanently bolted to the front of the removable section using the original bolt holes and seam welded so these would now form a continuous structure.
The part of the removable section which used to be the engine access panel would then bolt to the front of the aperture (as it did prior to the modifications) but with more substantial bolts as the lip has been reinforced.
Downsides:
It probably wouldn't be recommended for cars with roll hoops
Its quite a bit of cutting and welding and would need some sections of metal making up
It would still need several bolts to be removed to access the engine
Upside
significantly better access to the top of the engine when required
2003 TF 135 sunstorm
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Getting out of the Landy to get your bits is ultimately better than collecting a hernia by scratting through, I feel the same would be true of your proposed modifications.
Buy a rat scraper & a big reciprocating saw & have a go & I’ll come & watch.
M
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Now I’m a big fan of over engineering, as the following pic of the best ever toilet roll holder that I’ve ever seen will show.
But what you propose is excessive.
I would suggest fabricating a replacement section of @ 1.2 - 1.6 mm would be more than enough.
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- Notanumber
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That is a superb toilet roll holder
2003 TF 135 sunstorm
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"Keep calm, relax, focus on the problem & PULL THE BLOODY TRIGGER"
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M
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In the cottage I had when I was younger, the shitter was equipped with a 4 point racing harness and a crash helmet…….to prevent launching during those more volcanic moments!
"Keep calm, relax, focus on the problem & PULL THE BLOODY TRIGGER"
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