Gearbox Doesn't fit

Replied by TA22GT on topic Gearbox Doesn't fit

Posted 8 hours 44 minutes ago #224551
Likely the wrong spigot bearing.
Look up the size of the spigot bearing for your engine.
18mm might mean it is a gearbox for a bigger engined car. That is big.
No way will that bolt up.

Edit: from what I could find the internal diameter of the spigot bearing is 15mm. 
if the input spigot shaft is 18mm it must be the wrong box.
Maybe from the V6 which would have a bigger input shaft. That's a guess.
Last Edit:8 hours 36 minutes ago by TA22GT
Last edit: 8 hours 36 minutes ago by TA22GT.

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Replied by blackislegypsy on topic Gearbox Doesn't fit

Posted 8 hours 10 minutes ago #224552
The end of the spigot is flush with the gearbox mounting face. The boss on the end of the crank which protrudes through the flywheel with the 13mm hole in it is 5mm further out from the engine mounting face.

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Replied by TA22GT on topic Gearbox Doesn't fit

Posted 7 hours 25 minutes ago #224553
That may be the wrong bearing. Actually it's a sintered bronze bush.
No way should it be proud of the flywheel. They are normally recessed so they play no part in anything other than locating the gearbox shaft.
Let me do some more digging.

If you have inherited it like this then someone has fit the wrong bush when they changed the clutch..that's not normally done or they may have had a noisy gearbox and bought the wrong one. There isn't another answer really.
by TA22GT

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Replied by TA22GT on topic Gearbox Doesn't fit

Posted 6 hours 37 minutes ago #224554
More digging...

According to what I can find

..."the PG1 gearbox fitted to the 135 does NOT have a crankshaft spigot bearing.
It relies on the front input shaft bearing of the gearbox to stabilise itself"

If that is so then it is a shit design as far as I am concerned!
I think a quick call to one of the MG specialists like Rimmers or MGFnMGTfbitz would confirm that very quickly.
by TA22GT

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Replied by TA22GT on topic Gearbox Doesn't fit

Posted 6 hours 18 minutes ago #224556
The following pic is taken directly from the MG TF Workshop manual.
It lists all components and the diagram of the components.

 
by TA22GT

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Replied by Airportable on topic Gearbox Doesn't fit

Posted 5 hours 57 minutes ago #224557
The PG1 is a Honda design & arrived with the Rover 800. Goodness knows how many millions have been made & they’re all basically the same, ratios differ & the odd ones have a Quaife limited slip diff but other than that, fairly bogo. Bogo & reliable.
I would have thought it would be better to harmonise the engine fittings to accommodate any PG1 rather than the other way about,
M

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Replied by TA22GT on topic Gearbox Doesn't fit

Posted 5 hours 4 minutes ago #224558
In that case remove the spigot bush.
Somebody must have fitted one incorrectly.
by TA22GT

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